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高精度潔凈方案!多槽聯動超聲波自動清洗生產線
來源:http://www.caijiai.com/ 時間: 2026-07-06 瀏覽次數: 0
全自動多槽超聲波清洗機是一種由多個清洗槽按工藝流程排列、通過自動輸送裝置實現工件在各槽間轉移的全自動清洗設備。與普通超聲波清洗機相比,它的功能更多維度、更加智能化。設備通常由PLC微電腦控制智能輸送裝置和多個清洗槽體組成,再根據不同需求配套上下料臺、專用產品工裝、封閉罩、抽排風系統等相關裝置。該設備專為清洗量大、清洗要求高的工件設計。
The fully automatic multi slot ultrasonic cleaning machine is a fully automatic cleaning equipment that arranges multiple cleaning slots according to the process flow and transfers workpieces between each slot through an automatic conveying device. Compared with ordinary ultrasonic cleaning machines, its functions are more comprehensive and intelligent. The equipment usually consists of a PLC microcomputer controlled intelligent conveying device and multiple cleaning tanks, and is equipped with related devices such as loading and unloading platforms, specialized product fixtures, enclosed covers, and exhaust systems according to different needs. This equipment is designed specifically for workpieces with large cleaning volumes and high cleaning requirements.
全自動多槽超聲波清洗機的工作原理是利用超聲波滲透力強的機械振動沖擊工件表面,并結合清洗劑的化學除油、去污作用使工件表面潔凈。超聲波發生器產生超聲波電信號提供給換能器,換能器將超音頻電轉換成高頻機械振動并傳播到清洗液中,從而實現超聲波清洗。設備的典型生產主線一般由1-2個超聲波清洗槽、1-2個熱水漂洗槽、1-2個噴淋槽、1個烘干槽等工位組成。以三槽式機型為例,通常配置為一道超聲波粗洗、二道超聲波精洗、三槽清水漂洗。在多槽位配置中,各槽可獨立控制時間、加熱恒溫和報警提醒。以九槽式機型為例,設計可采用兩個機械手操作,第一個機械手分管1-8槽,第二個機械手分管8-10槽,實現了出色的流水作業。

The working principle of the fully automatic multi slot ultrasonic cleaning machine is to use the strong mechanical vibration of ultrasonic penetration to impact the surface of the workpiece, and combine it with the chemical degreasing and decontamination effects of the cleaning agent to make the surface of the workpiece clean. The ultrasonic generator generates ultrasonic electrical signals and provides them to the transducer, which converts ultrasonic frequency electricity into high-frequency mechanical vibration and propagates it into the cleaning solution, thereby achieving ultrasonic cleaning. The typical production line of the equipment generally consists of 1-2 ultrasonic cleaning tanks, 1-2 hot water rinsing tanks, 1-2 spray tanks, 1 drying tank and other workstations. Taking the three slot model as an example, it is usually configured with one ultrasonic coarse wash, two ultrasonic fine wash, and three slot clear water rinse. In a multi slot configuration, each slot can independently control time, heating constant temperature, and alarm reminders. Taking the nine slot model as an example, the design can be operated by two robotic arms, with the first robotic arm managing slots 1-8 and the second robotic arm managing slots 8-10, achieving efficient assembly line operations.
全自動多槽超聲波清洗機的核心優勢在于其高度自動化和靈活的工藝配置。設備的輸送裝置從結構上分有龍門多臂式等多種形式。每個清洗槽均配置獨立的循環過濾系統和自動溫控加熱系統。循環過濾系統對清洗槽內的清洗劑進行連續過濾,令清洗劑保持較長的清洗能力。各槽均配置液位控制器控制進水量,進水及排水均配有電磁閥實現自動控制。滿出的液體經鋸齒形溢流口溢出,確保清洗液始終保持相對潔凈。時間定時器根據設定時間控制清洗周期,清洗完畢后自動報警提醒操作人員。多頻率結合的超聲波清洗新方法安全可靠無損傷,對工件表面、內孔和隱蔽處清洗效果更好,清潔度更高。
The core advantage of the fully automatic multi slot ultrasonic cleaning machine lies in its highly automated and flexible process configuration. The conveying device of the equipment can be structurally divided into various forms such as gantry multi arm type. Each cleaning tank is equipped with an independent circulating filtration system and an automatic temperature control heating system. The circulating filtration system continuously filters the cleaning agent in the cleaning tank to maintain a long cleaning capacity. Each tank is equipped with a liquid level controller to control the water inlet, and both the inlet and outlet are equipped with solenoid valves for automatic control. The overflowing liquid flows out through the serrated overflow port to ensure that the cleaning solution remains relatively clean at all times. The time timer controls the cleaning cycle according to the set time, and automatically alarms and reminds the operator after the cleaning is completed. The new method of ultrasonic cleaning combining multiple frequencies is safe, reliable, and non-destructive, with better cleaning effects and higher cleanliness on the surface, inner holes, and concealed areas of the workpiece.
在技術參數方面,以典型三槽式機型為例,整機重量約270kg,外型尺寸1800×800×800mm,清洗槽內徑390×390×290mm,超聲功率2400W,加熱功率3000W,工作溫度0-100℃,工作頻率28kHz。更高規格的設備可配置更多槽位和更大功率。
In terms of technical parameters, taking a typical three slot model as an example, the total weight of the machine is about 270kg, the external dimensions are 1800 × 800 × 800mm, the inner diameter of the cleaning tank is 390 × 390 × 290mm, the ultrasonic power is 2400W, the heating power is 3000W, the working temperature is 0-100 ℃, and the working frequency is 28kHz. Higher specification equipment can be configured with more slots and greater power.
全自動多槽超聲波清洗機的應用領域十分廣泛。在工業制造領域,適用于軸承、齒輪、電機、金加工零件等多種產品的清洗。在醫療器械領域,廣泛應用于醫院手術室、化驗室、檢驗室、供應室、牙科、消毒中心等科室的醫療器械清洗。在鐵路交通領域,用于鐵路車輛軸承等精密部件的清洗。在電子制造領域,用于硅片等高精度電子元器件的多槽清洗。設備還可根據用戶需求定制非標產品。隨著工業清洗標準的不斷提高,全自動多槽超聲波清洗機正朝著智能化程度更高、清洗精度更細、適用范圍更廣的方向持續發展。
The application field of fully automatic multi slot ultrasonic cleaning machine is very wide. In the field of industrial manufacturing, it is suitable for cleaning various products such as bearings, gears, motors, and metal processing parts. In the field of medical devices, it is widely used for cleaning medical equipment in hospital operating rooms, laboratories, testing rooms, supply rooms, dentistry, disinfection centers and other departments. In the field of railway transportation, it is used for cleaning precision components such as railway vehicle bearings. In the field of electronic manufacturing, it is used for multi slot cleaning of high-precision electronic components such as silicon wafers. The device can also be customized with non-standard products according to user needs. With the continuous improvement of industrial cleaning standards, fully automatic multi slot ultrasonic cleaning machines are continuously developing towards higher levels of intelligence, finer cleaning accuracy, and wider applicability.
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